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Dyeing
Capacites :
Spray Dyeing Machine S1 : Capacity 5 kg - 10 kg. Reserved
for quick response only
Spary Dyeing Machines S2, S5, S6 : Capacity 50 kg - 100 kg.
For high bulk doudbe yarn max. 80 kg.
Spary Dyeing Machines S3, S4 : Capacity 150 kg - 200 kg. For
high bulk doube yarn max. 180 kg.
Cablinet Machine : Capacity per Batch approx 300 kg - 400
kg, depending on the of year.
Piece Dyeing Machine : Capacity 60 kg.
In
the Dyeing Factory the Q.C will cheek color fastness for washing,
color fastness for rubbing, color shading and eveness of dyeing
very batch of dyeing.
A
"Daylight Box" helps identifying our dyeing Performace
with Customer' s demands
Percentage
of all Capacities by Units of Garments / Month
Product
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Products
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Product
Ratio Garments
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Stitches
for Sweaters
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Sweaters
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60%
Ladies
30% Children
10% Men
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Jacquard,
Intarsia, Fancy
Milano, Popcorn
Double Knit, Full Needle
Rib, Jersey
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Market Penetration ( Knitwear )
Our main Markets are the USA, 70%, and the European Market
which accounts 30% of TSI Total Sales. To maintain our sustainable
growth we will penetrate Markets by the means of Market and
Product Development
Sample Condition
Sample lead time
(1.) Our own pattern /design and size specifications in available
yarns and colors
: 3 days
(2.) Customer's pattern /design and size specifications in
available yarns and colors
: 5 days
(3.) Customer's pattern /design and size specifications in
specified yarns and colors
: 7 days
Spinning
Spinning
Factory
Spinning Factory has 6,316 spindles
with an average overall capacity of 6,000 kg per day. This
applies for all yarn types.
Spinning-Description:
1.Worsted
Spinning with renown machinery:
Kyowa Carding, Schumberger- NSC-Gilling & Finishing,
Zinser, Spinning, Murata,,Winding & Doubling.
The average productivity per day is 6,000 kg in yarn count
25- 32 NM.
2. Semi-worsted spinning has an average capacity 800 kg /day
of roving yarn.
3. Fancy
twisting: With an average of 300 - 500 kg/day, the
machinery can create many extravagant effects to add higher
value to the yarn.
Quality Control System : All spinning processes are
monitored permanently according to a Q.C. Schedule. Sliver
and Yarn Count are checked over 24 hours. Since its introduction
USTER, well known for Standards of Quality Control Reports
has been used by the factory.
The Company's Executive Management
has put forth in the Research & Development of the Company's
Efficiency to gain advantages competing for the Markets. The
target of 25 - 30 new Yarns per month was set primarily heading
for a number of 40 to 60 in the future.
Dyeing
The Dyeing Laboratory is based on four main machines, which
are,
1. Aupet of Kurabo to computerize the composition of dye stuff
2. Kurabo Dispenser
3. Labortex Sample Dyeing Machine
4. Computerized Color Matching by Kurabo
Dyeing Capacities:
Spray Dyeing Machine S1 : Capacity 5 kg - 10 kg, reserved
for quick response only
Spray Dyeing Machines S2, S5, S6 : Capacity 50 kg - 100 kg
. For high bulk double yarn max. 80 kg.
Spray Dyeing Machines S3, S4 : Capacity 150 kg - 200 kg .
For high bulk double yarn max. 180 kg.
Cabinet Machine: Capacity per Batch approx. 300 kg - 400 kg,
depending on the type of yarn.
Piece Dyeing Machine: Capacity 60 kg.
In the Dyeing Factory the Q.C.
will check color fastness for washing, color fastness for
rubbing, color shading and evenness of dyeing in every batch
of dyeing.
A "Daylight Box" helps identifying our Dyeing Performance
with the Customer's demands.
To support both Internal and
External Requirements, the Dyeing Factory plans boosting capacities
to reach 10,000 kg per day making the outcome to reach high
levels of Standards demanded by TSI 's Customers.
Presently, TSI proceeds the
color matching per order within three days for 100% Acrylic,
100% Wool, Acrylic/Wool, Acrylic/Nylon and 100% Cotton. Due
to the increase of orders during high season this time can
be extended to five days, especially for orders containing
more than 5 color shades. In the near future we plan to accomplish
the laboratory color matching with in one day.
We are also dyeing on commission
base. These orders mostly come from domestic customers.
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